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Starter Motor Plug Kit Installation

 
Unbolt and remove starter motor.
Carefully remove the o-ring from the starter motor for re-use on the plug. If you damage the o-ring, the Honda part number for a new one is  91309-300-000.

 

Lubricate the o-ring with some clean engine oil and install the o-ring on the plug.

 

Insert the plug into the engine case and butt the shoulder of the locking spacer up to the shoulder of the plug, positioning it between the 1 o’clock and 2 o’clock position.
Keep the locking spacer firmly butted up to the plug, and mark the center of the locking spacer with a punch, or with a marker.
Make sure you have a nice defined punch mark before you start drilling to prevent the drill from “walking”. Drill a ¼” diameter hole thru the cases. Keep the plug in place while drilling to prevent aluminum chips from falling into the interior of the cases.
Clear away the aluminum chips.

Insert the bolt thru the locking spacer to secure the plug in place.

 

 


DISCLAIMER OF WARRANTY -  FOR OFF ROAD USE ONLY

THE PURCHASER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF ANY AND ALL PRODUCTS PURCHASED.

All denoonsp parts are sold “as is” without any warranty of any kind. All implied warranties, including all warranties of merchantability of fitness for a particular purpose are excluded.

Purchaser acknowledges that vehicles equipped with these parts must not be operated on public highways since such operation may be unlawful. These performance parts are intended solely for use on vehicles participating in off highway competitive events.
Purchaser understands and recognizes that off road and racing equipment and services provided by manufactured and/or sold by Distributor are subject to varied conditions due to the manner in which they are to be installed and used.  Purchaser further recognizes and agrees that suitability of any part sold or manufactured for a particular application is the purchaser’s decision and that the purchaser is not relying on the skill or judgment of manufactured and/or Distributor regarding suitability of any product or service.
Manufacturer and Distributor make no warranties whatsoever, expressed or implied, oral or written to purchasers with regard to off road and racing equipment.  The right to make changes in design or add to or improve on product without incurring any obligations to install the same on products previously manufactured is expressly reserved.
Buyer agrees to indemnity and hold seller harmless from any claim, action or demand arising out of or incident to the buyer’s installation or use of products purchased from Manufacturer and/or Distributor. 

WARNING: Installation of any component or kit should only be performed by persons experienced in the installation and proper operating of vehicle systems.  

 

 

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